You are planning of shopping for a 100ft Ethernet cable to allow you to make a network at home or for your company. Nevertheless, you may be surprised what is actually required when it comes regarding construction of the solid core cables that are the kinds more routinely used. The primary reason for using solid core rather than stranded cables for the Ethernet is that they tend to be much more durable.

So what are the processes engaged in the building of a 100ft Ethernet cable? Below we take a brief look at a few of them.

Method 1 - Copper Rod Breakdown

5000 lb. coils of copper are delivered to the manufacturer and once shipped the copper on the coils is usually drawn through a diamond die this helps to reduce the diameter of the copper. In the beginning it starts out at 12 gauge yet after being drawn through it ends up as 10 gauge. When it has reached this stage it is then stacked into stem packs prior to being drawn further to reduce its gauge even more. In the course of this second drawing process an electrical current is passed through it and it anneals the copper so softening it. Then after being annealed it will be cooled down before passing through a laser system to measure and thus guarantee it is within the manufacturers specifications.

Process 2 - Copper Insulation

This method is carefully kept in check and after the copper wire has been insulated it is passed thru water to cool it. It also helps to harden the jacket now surrounding the wire.

Process 3 - Twisting of Copper Wire

It is this process that helps to minimize the number of cross talk that can happen between different wires. Occasionally to prevent this further when it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is included. The twisting of the wire is attained by passing it through various faceplates.

Process 4 - Coating of Cable

This process is as well known as jacketing and the kind of plastic that is employed to coat the cable to guard it depends on the Category of Ethernet cable being made. For both CAT 5e, CAT 6 and CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or Black Polythene plastic will be used.

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